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ZRD-46WA Ball Screw Whirling Machine

Ball screw whirling machines are indispensable in sectors demanding supreme mechanical precision. Aerospace, automotive, and robotics industries rely on these machines for components that require exact specifications. The precision of ball screws ensures the reliability and efficiency of essential machinery in these fields.
  • ZRD-WA

  • INNOVAGRITY

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ZRD-46WA Ball Screw Whirling Machine Specification


Spindle (C-axis) output torque

> 4500N. M

Spindle speed

0-15rpm

The diameter of the spindle through hole(3 sets whirling head )

φ130mm、φ180mm、φ250mm

The range of processing diameter

φ25mm -200mm

The effective processing length

<6000mm

Z-axis output torque

> 45N. M

X-axis output torque

> 25N. M

Processing accuracy (aspect ratio within 40)

P5 (Italy or


Germany material)


ZRD-46WA Ball Screw Whirling Machine Configuration Machine Components


Serial number Name Supplier manufacturer
1 Control system Siemens
2 Spindle bearing Germany FAG or SKF
3 Spindle bearing NSK
4 Ball screw Spain IPIRANGA

5
Spindle and
Z-axis reduction
servo motor

Siemens
6 Spindle rotary encoder Renishaw, United Kingdom
7 X, Z axis grating Spain Fage
8 Hydraulic control Haimen Dongzhou
9 Servo jacking mechanism Shanghai Lianheng
10 Spindle motor Siemens
11 Matching sleeve Humberg


ZRD-46WA Ball Screw Whirling Machine Key Features

Machine base adopts integral casting, strong shock resistance, not easy to deformation.


Customized CNC rotary milling modular programming system, easy to operate.


The transmissions part of the machine tool adopts the high precision P4 level ball screw of the well-known domestic brand Nanzhu/Hanjiang.


Using the combination cutter head with machine clip, for 4.762 and above ball diameter, it can meet the raceway+oil groove and chamfer molding.


The machine adopts hard rail transmission structure, which can withstand large cutting and impact resistance.


Can be used for  all kinds of ball screw soft/hard milling, equipment with pitch compensation function.


This equipment can be selected according to customer products, center frame clamping form, in order to meet the size of the product adaptation processing.


Cutter head design adopts the scheme of compact and fine-tuning of tool bar, which is convenient for tightening of tool bar and consistency adjustment of tool tip rotation circle.




ZRD-46WA Ball Screw Whirling Machine Technical Information

Serial  Number

Acceptance project

Accuracy    requirements

1

Maximum turning diameter

220mm


2

Maximum ball diameter (hard milling)

3.5mm

3

X-axis travel

220mm

4

Center height

110mm

5

Distance between two centers

750mm

6

Positioning accuracy

≤ 0.01mm

7

Repeated positioning accuracy

≤ 0.008mm

8

Rotary shaft positioning accuracy

≤ 5"

9

Rotary shaft repeated positioning accuracy

≤ 3"

10

Cutter shaft motor power

3KW

11

Maximum speed of tool shaft

1400-2800r/min

12 Maximum number of knives loaded 6pcs
13 Cutting mode
inner cutting
14 Milling head cavity diameter 70-90mm(optional)
15
Chuck size A2-4
16 Spindle bore 52mm

17

Equipment voltage

380V/50HZ


ZRD-46WA Ball Screw Whirling Machine Application




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